Saturday, 13 February 2010

Health Hazards in Textile Industry- Skin



Textiles have function of a 'second skin', substituting for the biological properties that other animals have evolved to cope with specific environments on this planet. Thanks to textiles, humans have even been able to enter the most extreme and inhospitable environments, such as interplanetary space.

At the same time, however, dermatologists and consumers have become increasingly aware of the risks garments may cause to human health. 

Contact dermatitis is the name given to localised rash or irrittion of the skin caused by the contact with a foreign substance.

When an allergen is involved there is an immune system reaction. The rash can show up a day or two after contact with the allergen. It will usually disappear in a few weeks, even if it is not treated.This is called Allergic Contact Dermatitis ( ACD)

When an irritant is the cause, the rash usually appears right away, possibly damaging the skin. The longer the skin is exposed to the offending substance, the more it will be damaged. The hands are often affected by this type of rash when harsh chemicals and substances are handled. This is Called ICD ( Irritant Contact Dermatitis).

Irritant dermatitis is one concern, but allergic contact dermatitis especially to certain colors used in textiles and to textile finishers even more so. The treatment of textiles or their raw materials with insecticides has alarmed authorities and prompted the industry to set safety standards known as 'eco seals'.

Textile is rated at number 5 of the top ten skin-unfriendly occupations.

At each stage their are irritants or allergens that are a potential cause of dermatitis.

Fibers commonly cause ICD and rerely ACD. The synthetic and wool fibers tend to be the irritants.The process of making yarns and preparation exposes to the irritants such as spinning oil, heat and polyvinyl alcohol.

During weaving the same irritants as in case of spinning apply.

Preparation process also exposes the workers to irritants.

It is dyeing, however, which is the principal cause of Occupational Skin Disease in the industry.The two groups of dyes i.e. reactive and disperse are the most frequest sensitisers.Chemicals and metals used are modants to give color their permanence can be irritants or allergens. 

A complete list of Irritants and Allergens in the textile industry is given here.

To conclude, As This site says - "The interaction between textiles and the skin is a close and reciprocal one. Therefore, a mutual exchange must be established between those who create textiles and those who treat skin. Thus a textile engineer must understand basic skin anatomy and microbiology. Similary a demermatologist must need to know about the structure of fibers, fabrics, dyes and finishes."



Sources:

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How to Stonewash Better



How to Stonewash Better

Traditionally Natural pumice stone is used in denim washing process. It has the following disadvantages:

1. Residual pumice is difficult to remove from washed fabric/garment.

2. There is always a danger of damage to the equipment by overload of tumbling stones and material.This can also clog the drains and sewer lines.

Thus enzymes like cellulase are used to achieve the desirable appearance and soft handle for the fabric.

The problem with using enzymatic treatment is that the removed indigo dye can be redposited on the white yarn of the denim fabric. this process is called back staining and it can mar the look of garment.

Industrially cellulase is used along with Pumice stone for stone washing.

The cellulase can be at ph=7, when it is called the neutrual cellulase or at a pH of 5.5, when it is called the acidic cellulase.

In general the cellulase added is for 60min at 55 deg C as a percentage of the weight of the garment. It can be 3%, 6%, 9% or 12% depending upon the appearance required.

Pumice stone is generally taken as equal in weight that of the garment.

According to a study , the best stone washing ( as measured by the lightness of the sample is achieved for treatment with Neutral cellulases with pumice stone, acid cellulases with pumice stone, neutral cellulases, acid cellulases and pumice stone, in that order.

In the same order tensile strength of the sample decreases.

However, degree of back staining increases in the order of treatment with pumice stone, acid cellulases, neutral cellulases, acid cellulases with pumice stone and neutral cellulases with pumice.

which means a balance needs to be achieved- and where the effort to increase one desirable leads to increase in another undesirable one.


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Wednesday, 3 February 2010

How to think in colors or Color Theory for Designers



Colors are an inseparable part for any Textile enthusiast. It is therefore, important, to understand the colors as a physical and psychological phenomena. Equally important is to understand the effect of various color patterns on an overall experience.

This site presents a  three-part series on color theory. Here the meanings behind the different color families are discussed , and some examples of how these colors are used (with a bit of analysis for each) are given.

In Part 2 there is a  talk about how hue, chroma, value, saturation, tones, tints and shades affect the way we perceive colors.

Third part discusses color pattern for designers.

The treatment of the subject is done keeping a web-designer into mind. The implications are true equally for any textile situation.

This brilliant text is written by Cameron Chapman, who is a professional Web and graphic designer with over 6 years of experience.

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Monday, 1 February 2010

Chemical Identification of Silk



Please see the following link for details on chemical identification of silk.

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