Saturday 15 August 2015

Notes on Procion Printing

Notes on Procion Printing

1. Types of Procion Colors

Procion M

- Highest Reactivity
- very important
- Used for steaming as well as non steaming fixation
- Can be used for resist printing also.
- Doesn't Mix with H and Supra Types dyes.
- The stock is not very stable and has to be used immediately after it is prepared.

Procion H

- Lowest Reactivity
- Stable Stock
- Used only when fixation is done by steaming

Procion Supra
- More reactivity than H
- High color fastness.



A. One stage process

1. Alkali present in the printing paste
2. Development is done by steaming or baking.

B. Two stage process

1. No alkali present in the printing paste.
2. Alkali used before or after printing


In cotton it is 5-10%, in viscose it is 100-200 percent.

Urea has three purposes:

1. It increases the solubility of dye stuff with low water solubility.
2. Increases the formation of condensate necessary for allowing migration of the dyestuff from paste to the fiber.
3. Non constant operating conditions can negatively affect reproducibility if urea is not used.

Stock Paste
Resist Salt- 1%
Alkali ( Soda Bi carbor sod carb)- 1.5%

Resist salt is used to prevent back printing.

How to make it

1. 1st Method
a. Mix all chemicals except water.
b. Add color by using high speed stirrer

2nd Method

a. Heat water by adding urea
b. Add color
c. Add thickning paste using High Speed Stirrer.
d. Add Dissolved alkali.

How to develop Color

1. One stage process

a. Steaming: for procion H and Supra- 5-15 min, for procion M- 15 seconds. - Moist Steam
b. Baking- Dry after printing & Baking. Keep concentration of urea more.
Procion M- 110 deg C, for three minutes for cotton and 140 deg C for viscose 140 for 3 minutes.

2. Two Stage Process

1. Flush Aging: No Alkali in mixture, can be done at high speed.

a. Dried printed fabric is pad in cold alkali solution with salt
b. It is than steamed
c. Good printing as done as there is no alkali.
d. Fixation takes only 40 seconds.
e. Printed cloth can be kept in warehouse without developing.

2. Air Hanging Process- Not useful for procion H

1. First unprinted fabric is padded with 2% soda ash and dried.
2. Make printing solution without alkali
3. Print 1 and 2 and keep in air for several hours.

3. Vat Development

a. No alkali in the mixture.
b. The cloth is passed through hot alkali solution after printing.

4. Pad ( Alkali) - Batching

a. First cloth is printed without alkali in the stock solution.
b. Then cloth is padded with sodium silicate ( 100 Tw)
c. Cloth is then batched for 3 hours for H and 10 mintues for M.
d. It is then washed and dried

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Wednesday 12 August 2015

Is Art Silk a type of Silk ?

This term made popular by catalog-centric websites is a misnomer. Art Silk in the technical circles, is a synonym for rayon.

However, now art silk is a euphemism for the articles made in polyester, nylon or acrylic.It is also known as polysilk.

One can find out the difference between the real silk, rayon and the "art silk" ( nylon, polyester, and acrylic) by burning a small yarn from the fabric and identifying the bead and smell.

See Also

Fiber Identification of Man-made fibres

Fiber Identification of Natural Fibers

Tuesday 11 August 2015

Weaving Technique of Tangail Sarees

The following board describes the amazing technique of producing Tangail Sarees.


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What is the difference between Faux Georgette and Georgette

Faux georgette is a nice way of saying that a fabric is made of polyester or nylon Georgette.

This term is used very frequently in e-commerce, where customers are normally get offended by the term "polyester" and marketers don't want to offend them.

"Faux"- as described by Google ( Search for the word "faux") means artificial or made in imitation.

Taking the above definition into account the word "faux" is more misleading as the Georgette is genuine.

In this sense calling a fabric faux Georgette, or faux Crepe or faux Chiffon is a faux pas in technical terms.

Conclusion: If you find "faux" written before a fabric, assume that it is synthetic ( polyester or nylon).

See Also:

Difference Among Chiffon, Crepe, Georgette

What is 8 Kg Georgette

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