Thursday, 11 June 2009

Trade Names of Natural Dyes



DYE SOURCEBOTANICAL NAME/ SOURCETRADE NAME
PomegranatePunica granatiumPacific
MyrobalanTerminalia chebulaKongo
CutchAcacia catechuThar
KamalaMallotus phillipinensisBasant
Nut Galls Quercus infectoriaAmber-M
MadderRubia cardifoliaIndus
Himalayan RhubarbRheum emodi Desert
IndigoIndigofera tinctoriaNile
Annato Bixa orellanaAmazon
LacCoccus laccaeRhine-M

You can find a tutorial on How to Use Natural Dyes here.  Receipes for natural dyes can be found here.

Common Causes of Dyeing Defects



Common Causes of Dyeing Defects:

It is important that the general precautions should be followed while dyeing a textile material. It is always helpful to keep a record of all the conditions (including temperature, time, conc of color, chemicals, material to liquor ratio) in order to get an even shade in each batch. In general the following are the common causes of dyeing defects across all the categories of dyes:

1. The material is not well prepared for dyeing and printing

a. Material having dead fibres or other defective fibres
b. Left over of Chemicals after bleaching etc.
c. Material not properly desized
d. Material not properly mercerised.
e. Absorbancy of the fabric not proper
f. Sticking of insoluble material on the fibres
g. Impurities are not removed properly
h. Uneven heat treatment.

2.Water Quality not Proper

a. More Hardness of water
b. Water has metal ions such as iron.
c. pH of water not proper
d. Water having more chlorine

3. Due to Shortcomings in making Dyeing Solution

a. Improper weight ratio of colors, material and chemicals.
b. Improper material to water ratio
3. Improper filtering of concentrated colors.

4. Due to Shortcomings in the dye machinery

a. Coming out of Dye liquor during dyeing
b. Defective instruments controlling temperature, pressure speed etc.





Wednesday, 10 June 2009

Polyethylene Fibres



Polyolefin fibres

Fibres made from polymers or copolymers of olefin hydrocarbons such as ethylene, propylene are called polyolefins.

Polyethylene: Of all the fibre forming polymers, polyethylene (made by addition polymerisation) Ch2==Ch2 has the simplest structure.

Manufacture: Ethylene is the principal raw material for producing polyethylene fibres. Ethylene gas is obtained by cracking petroleum.

Polymerisation: Ethylene is polymerised under severe conditions in autoclaves at 200 deg C and 1500 atmospheric pressure in the presence of traces (0.01%) of oxygen acting as a catalyst. The polymer resembles paraffin wax and is characterised by low density.

Spinning : Spinning of polyethylene is carried out by melt spinning. The polymer with a molecular weight of about 15,000 is spun from the melt at about 205 deg C and extended through a spinnerette of 0.1 mm diameter into a current of cooling gas. The filaments are cooled to 15 -60 deg C and stretched 4 to 10 times their original length. The drawn monofilaments are wound on spools.

Properties of polyethylene

a. Polyethylene fibre has a round cross section and has a smooth surface. Fibres made from low molecular weight polyethylene have a grease like handle.

b. Specific Gravity- 0.92
Tenacity - 1.0-1.5 gpd
Elongation at Break %- 45-50
Tensile Strength psi - 15000
Softening Range: deg C- 85-90

c The moisture regain of polyethylene is practically nil and hence moisture does not affect the mechanical properties of the fibres.

d. Polyethylene is insoluble in most of the common organic solvents at room temperature.

e. Polyethylene fibres have a high degree of resistance to acids and alkalies at all concentrations even at high temperature.

f. The fibre is generally inert and is resistant to wide range of chemicals at ordinary temperatures. They are attacked by oxidising agents.

How to determine Seam Strength



Seam strength is the strength of seam assembly in a garment. It is a function of the strength of the thread used for the seam, type of seam assembly in a garment and type of fabric used, among other factors.

Failure of seam assembly can occur either by breaking of sewing thread, tearing of the fabric at the seam, excessive yarn slippage adjacent to the stitches or a combination of the above mentioned conditions.

How to determine seam strength in laboratory

In a lab CRE type tensile testing machines such as INSTRON is used. Before testing the samples are prepared.The method is called Grab Test


If the specimens are from manufactured items such as garment then five speicmens are cut having a length of 270 mm on either side of the stitch line and a width of 100 mm parallel to the stitch line.

If the specimens are prepared from fabric then seam strength is measured in warp, weft and bias directions. In such cases swatches are cut in these three directions.

Also two such swatches from two different rolls are joined by the seam assembly- for which we want to test the strength- to measure the parameters.

Before testing the material is conditioned to standard temperature.

The specimen is mounted on the tensile tester. It is operated until the sewn seam or fabric ruptures. The observation is made whether the rupture is caused by Fabric yarn rupture, sewing thread rupture, sewn seam yarn slippage or a combination of two or more of the foregoing. This will give the seam strength.

Repeat this Grab Test for the fabric specimens from which seam failure test is carried out. The result will give the base fabric strength.

Seam strength ( for each direction) will be calculated by the formula:

Seam strength ( gms/cm)= ( Individual specimen seam breaking force in gms)/ Width of specimen in Jaws i.e. 2.5 cm.

Base fabric breaking strength of the individual specimens are calculated by the formula:

Base fabric strength (gms/cm)= (Base Fabric breaking force in gms of individual test specimen)/ Width of specimen in jaws i.e. 2.5 cm

Seam Efficiency= Seam Strength ( Seamed Fabric Strength) x 100)/ Base Fabric Strength

If this seam efficiency ratio falls below 80%, the fabric has been excessively damaged by the sewing operation.

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