Textile Notes related to fiber, yarn, fabric knowledge, spinning, weaving, processing, projects, knitting, Indian Traditional Textiles and denim manufacturing
Monday, 27 April 2009
Tsudakoma ZAX- Settings for standard Denim
Tsudakoma-ZAX Loom Settings for 14.5 Oz/Sq yd OE/OE Denim (EPI x PPI = 64 x 37) count (6s x 7s)
Back Rest- 125 mm (vertical)
-16th mark ( horizontal)
Dropper Box- 100 mm (vertical)
- 50 mm (vertical)
Shedding Amount
1st Frame- 99 mm
2nd Frame-91mm
3rd Frame- 83 mm
4th Frame- 75 mm
Heald Frame Height:
1st Frame - 43 mm
2nd Frame-41mm
3rd Frame-39mm
4th Frame- 37mm
Shed Crossing Timing- 290 deg
Leno Crossing Timing- 290 deg ( LH Side), 0 deg ( RH side)
Temple- 15 rings- Medium Type
Sub Nozzle angle- 4 deg
Sub nozzle height- 3rd Mark
Machine Pulley- 220 mm
Motor Pulley- 113 mm for 760 rpm
iboard Settings
Tension- 280 kgf
Upper Limit- 560 kgf
Lower Limit- 0 kgf
Pick Density- 37 pick
Turns/Pick- 4
Arrvial setting - 240 deg
Filling insertion timing- 80 deg
No. of Sub groups- 5
Timing
Feeler H1- 200 deg to 290 deg
H2- 200 deg to 310 deg
Forward- 350 deg
Rev (others)- 180 deg/320 d eg
(Filling)- 290 deg
WBS- 240deg-300deg
SENSOR/TROUBLE
Dropper Setting: 10 th Volume
Sensor- on
Feeler-on
Timing
Pin: 50deg-200 deg
Main: 50deg-200deg
AUX Main: 60deg-100deg
80deg
Auxiliary Nozzle- 76 deg-176 deg
1st Pick- 86 deg
Sub Nozzle
64deg-170 deg
100deg-190deg
130deg-220deg
150deg-230deg
170deg-250deg
Stretch Nozzle- 200deg-300deg
STOP MARK Data
1. F Kick ( Filling) - 0 upto 7 steps
2. F Kick (Others)- 0 upto 7 steps
3. R Kick ( Filling)- 0 upto 7 steps
4. R Kick (Others) - 0 upto 7 steps
5. Kick Back Speed- 1. Low 2, Medium 3, High On
6. Kickback order- on 1
1. Rev to Forward
2. Forward to Rev
7. Down time- 5 min
8. Fell Control-8
9. Dia Comp-48
10. Let Off Avg-2
11. F-Gain-0
12. R.Gain- 0
13. Gain -1
1. Low
2. Medium
3. High
14. Rush Torque- 1200%
15. change Picks-2
16. Change timing- 30 deg
17. 1 pick insertion- On
18. Autolevelling- On