Sunday, 11 December 2011

Kota Saris- My Thoughts



Kota sari weaving is at the crossroads. At least I think so. With my recent visit to kota sari weaving clusters in  Kota, Bundi and Baran Distt, I have come to conclusions which are very different to those I previously had. One, the battle between handloom and powerloom Kota is clearly one-sided in favour of powerloom. In clusters it is a battle between master weavers and labourers. Kota has started adopting techniques of Chanderi saris in a big way. With influence of retail chain and designers, the Kota is being experimented on different bases. With all that at background, the uniqueness of Kota sari weaving is still prevailing. With the continuous increase in the price of traditional raw material and labour, and with decreasing prevalence of saris, the road ahead for Kota weaving  is quite bumpy.

Image: pictures.kotasaree.co.in
1. Handloom Vs. Powerloom


Handloom weaving in Kota Sari has shrunk itself in tiny clusters around the district. With about 2000 handlooms in the ten or so clusters around the towns, the handloom weaving is struggling to survive the onslaught of powerloom fabric being thrown in from Varanasi and from Kota itself. The difference in the price is staggering. A plain handloom sari of 5.5 meter will cost you 1200 whereas the same sari in powerloom you can get under 300 or so if you are a good bargainer.  Real zari prices will sky rocket the MRP whereas in Tested Zari they become affordable. And go to Bhairo Gali in Kota, the shops are brimming with powerloom material in tested zari at prices that will take your breath away. The only solace for Kota handloom weavers is the traditional Jamdani technique which can only be done on a handloom fabric. In fact the entire village of Kaithoon is surviving on this. However, go to markets and you get a cutwork variety of the fabric in both pallu, body and border. Number of Khats are shrinking to about 240 in powerloom whereas they are still 290-300 in the handloom fabric. Talking of Khats, I happen to see a sari in 400 khats with one of the master weaver in Kaithoon. In Kaithoon, they have stopped producing the plain poth or simple Kota material without  buti, as the workers do not get enough margins. This can directly be tracked to the powerloom version of plain poth saris.


2. Master Weavers vs. Labourers


The rift is evident. Some clusters like Kaithoon has a plethora of master weavers whereas the others such as Kotswan have all laborers. They even said that they are being exploited by the master weavers and would like to become independent. But they don't have the marketing wherewithals. The difference is also evident in their life styles. Whereas master weavers are living in plush lifestyles, the laborers are facing destitution. Even between villages the difference in the lifestyle of master weavers is stark. A master weaver in Kaithoon is much more rich than that in Ratoda. As indicated in the previous paragraph, the weavers in villages other than Kaithoon are ready to do even plain poth. 


3. Chanderi influence in Kota  


It is not clear if the motifs and techniques are originally from Kota or from Chanderi. However the difference is minimal. Using the same "Jala" technique ( In Chanderi they call it "Nakka") they are putting motifs in the pallu using "Tillis". In powerloom, they are using Jacquards and producing motifs in the cutwork technique. The motifs are so similar to Chanderi that it is difficult to guess who is copying whom. However, one difference in handloom separates Kota from Chanderi. Apart from texture, in Kota they are still using real zari. The looms are also much smaller than chanderi. 


4. Experiments on New Bases 


With the powerloom rapidly gaining ground, new bases are being experimented upon. Using Silk with Katan makes the Kota texture very soft and lightweight. Using china silk with Silk gives a medium stiffness. However they are using China x china and that gives Kota sari a very unique finish. They are also using zari to make tissue saris out of it. Use of Dyed yarns will give a very different textures to the saris. 


5. Different Areas Different Emphasis


One observation while visiting clusters I made is different clusters are specialised in different techniques. In Kaithoon, they specialise in Buti weaving using Tillis. In Kotswan they are working on plain poth using different bases. In Ratoda, they are working on Kota saris with zari checks for traditional Rajput wedding. In Mangrol, they are working on different bases.



6. Uniqueness Still Prevails

All said and done, the texture that Kota sari produces in inimitable. With options of so many bases using yarn dyed and butis with border options, they become a language in themselves. 


7. Road Ahead



Handloom in Kota is dyeing like any other handloom cluster. The progeny of the handloom weavers doesn't want to work on traditional looms. With designs being copied by everyone else, and powerloom option coming the second day with half the price, weavers are dyeing a slow death. Buti option in Jamdani technique still makes the saris unique. With GI in place, and government supporting Kota weavers, it makes the life of the weavers somewhat comforting. However this incentive is artificial and until some unique design interventions are done in Kota saris, the handloom extinction is only an arm's length away.

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Friday, 25 November 2011

Ripstop Weave Patterns



Rs1Rs3Rs2

Tuesday, 22 November 2011

A Layman's Review of Silk



What is Silk

Silk is a continuous protein filament secreted by specific types of caterpillars commonly known as silkworms. It is the most loved fiber the world over. Natural sheen, inherent affinity for rich colors, high absorbency, lightweight (yet stronger than a comparable filament of steel), poor heat conduction ( warm in winter, cool in summer), low static current generation, resilience, and excellent drape are some of its irresistibly endearing qualities. 

Varieties of Silk

Mulberry

This is the most commonly known and understood form of natural silk. 

Mulberry silk is light weight, has a natural sheen and smooth feel. Majority of finished silk products available in the market are made from mulberry silk. 

The mulberry silk worm feeds on mulberry leaves and forms a smooth cocoon, from which yarn is taken out through a process called reeling. 

Mulberry silk is a rich absorbent of colors and is a printer's delight. 


India's Wild Silks or Vanya Silks reflect the exotic and untamed spirit of wild silk worm...in texture, feel, sheen and color. It has inspired designers to create distinct fashion statements in clothing and home textiles. 

Vanya Silks have baffling thermal properties, keeping warm in winter and cool in summer. 

Vanya Silk portray the rich crafts culture and folklore of the North Eastern and Tribal zones of Central and Eastern India. They are of three different types, each distinct in its characterisics, Tasar, Eri and Muga. 


The tropical or Indian Tasar Silks are highly textured and have a wide range of natural colors from off-white to beige and gold brown. It has a dull, uneven sheen and can also be dyed in a number or colors and easily blended with cotton, wool, linen or other silks. 

Well known Bafta fabric is a blend of India Tasar with cotton. Tasar is used in both spun and filament form. Tasar silkworms feed mainly on Asan and Arjun leaves. India is the second largest producer of Tasar silk in the world. 

Desi or Indian Tropical Tasar is produced by the species of worms known as Antharaea Mylitta. There is another variety of Tasar which is called Oak Tasar. It is produced by another species of worms called Antharaea Proyeli (produced in India ) and Antharaea pernyi (produced in China). It is a finer variety of Tasar.

Eri

Also known as Endi or Errandi Eri silk is produced by Eri silkworm, which mainly feeds on Castor and Kesseru leaves. 

Eri can be spun in coarse to very fine yarns and is home washable. It can also blend with cotton, wool, jute and mulberry silk. 

Eri silk gains better sheen with every wash. Its high warmth retention makes it very comfortable in cooler climes. It is popularly used for making Shawls, Stoles, Fashion accessories and Home Furnishings. 

Muga

The shimmering golden color, distinct look and smooth feel of muga is an instant inspiration to the interior, home and fashion designers all over the world. Muga commands highest premium amongst all silks. 

Reared in Assam, the Northeastern region and Cooch Behar in West Bengal, Muga silkworms feed on Som and Sualu Leaves. 

Muga yarn is generally used in the Assamese homes for home furnishings. The famous Sualkuchi sarees too are a product of Muga silk. 

Silk Care

Precautions during washing ( Source : Silkmark Brochure- Please try separately before following instructions)

1. Always wash silks in soft water. Add a pinch of Borax or ammonia, if the water is hard. 
2. Use a good neutral soap in the forms of either flakes or solutions. 
3. Light detergent may also be used in the case of hard water. 
4. Wash in lukewarm water by kneading and squeezing or suction. 
5. Rinse in warm water 2-3 times to remove traces of soap.
6. Add a few drops of citric acid or acetic acid to the final rinse in cold water. 
7. Silk with doubtful color fastness may be steeped in cold water with a small amount of citric or acetic acid for 1-2 minutes before washing. Squeeze lightly by hand to remove water. 
8. Always dry flat, in shade. 

Precautions during Ironing

1. Use Low to medium heat
2. Never spray water to dampen silk before ironing. This will cause water spots in the fabric. 
3. Silk should always be ironed on the reverse side if still damp.

Storage of Silk Products

1. Store in cool and dry place in brown craft paper covers. 
2. In case of sarees avoid stacking more than three, frequently reverse and change the folds. A small sandal wood piece instead of naphthalene balls would provide dry, cool and fresh air. Sweat should never be allowed to settle and should be removed by rinsing in cold water. 
3. Hang the silk products in good ventilated wardrobe or cupboard.
4. Use anti-mildew compound spray.
5. Warp in muslin cloth to avoid discoloring of zari. 
6. Use natural perfume like Sandalwood swatch for refreshning.
7. Plastic bags given as package material after laundering or purchase should not be used for storage. 

Thanks for your attention. Did you find the information you were looking for ? Please leave a comment. You can also join the Forum for your specific queries.

Monday, 14 November 2011

Difference between Lyocell( Tensel) and Modal



Tencel/Lyocell comes from eucalyptus trees whereas modal comes from beech trees.

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