Some Selected Notes on Textiles: Part -5

Flammability Test

This is important for nightwear as they are finer and thinner than regular wear and are more prone to flammability than other fabrics.

In the testing, among other things time required for the flame to travel a certain distance is determined. It is now mandatory to have a flammability test if the fabric GSM is less than 88 grams.


Samples are tested both as submitted and after one cycle of washing and dry cleaning to obviate any instance of flammbility finish that might get washed of after one washing. Also iginition behaviour of the fabric is observed. Normally 5 specimens are tested. If they do not get ignited than 10 specimen are tested.

Butane gas of specified parameter is used. Based on the ignition behaviour, fabric is classified into Class I, class II and Class III. You can learn about the classification here.

You can read some facts about fabric flammability here.


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Some Selected Notes on Textiles- Part 4

- Colorfastness to Light: In this the samples is exposed to a light source along with blue wool sample. The fading is observed and the rating is given.  The main difference between American and European Standards is that American standard is time bound. In European standards it is not a time bound test but fading bound test- means you have to keep on exposing the sample till the sample fades to that of blue scale. Factors affecting lightfastness are the type of dyes used, depth of shade, surface structure and finishing chemicals. 

- A cotton pigment printed fabric cannot be dry cleaned . In dry cleaning solvent called Perc- Perchloro Ethylene or Tetrachloroethylene. Pigments are very susceptible to dry cleaning- they will come out. Perc is the only solvent that do not blast. In exports they use MTO . The problem with perc is that it damages Ozone layer. Perc will take out the pigments from the print. However, if you dry clean with MTO, nothing will happen.  Perc does not smell as much as MTO does.  To test for dry cleaing, a bag is prepared where instead of steel balls, stainless steel discs are added. 

- To remove smell from pigment printed fabric, it has to be cured well. To do it, maintain a temperature of 150 deg and allow the fabric for 10 minutes. It will cause phosphoric acid to get liberated and pigment get fixed- for that Diammonium phosphate needs to be added – so fixation takes place under acidic condition.  

- When testing for shrinkage, the fabric is conditioned for 24 hours. Then it is subjected to washing process for 45 minutes to 1 hours. Then it is dried and reconditiond before remeasuring.

- When testing for shrinkage, soft water is used. Alum can be used for softening. Just move the alum on the upper surface for a few times. Now decant the upper portion and use the rest of the water for testing. One can also use wetting agent. 

- Drying can be line drying, wet drying, tumble drying or drip drying. 

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Some Selected Notes on Textiles- Part 3

- Color Fastness to Rubbing – There are two types of it, dry and wet. Dry rubbing is important for the materials like sofa covers where a person sits on it. Normally it is done using Croakometer with 10cm track length and 9.8 N force.

- For all colorfastness evaluation it is done either visually or using spectrophotometer. Normally worst rating is given.

- Colorfastness to water – It is done to measure colorfastness to water under intimate contact when getting wet, for example contact of inner wear to outer garments in rain. The sample is wet in distilled water , put between two acrylic sheets and then it is clamped under a force of 4.5 kg and put in incubator at 37 degrees Celsius for  4 hours.

- Colorfastness to Water is not the same as colorfastness to washing.  In measuring colorfastness to water we use distill water, whereas in colorfastness to washing, the detergent is used which makes the pH alkaline. A case is cited where a fabric had excellent colorfastness to washing but poor colorfastness to water. It can be due to the fact that the fabric was dyed with reactive dyes. There was some hydrolyzed dye present, but it had no reactivity and hence it was unable to react with water so there was no bleeding. On the other hand that hydrolyzed dye migrated in case of pressure and water hence had poor colorfastness to water.  Thus rigorous soaping could have solved the problem. Taking the other aspect, a fabric had poor colorfastness to washing but excellent colorfastness to water. It can be due to the fact the dye is probably sensitive to the pH.

- Colorfastness to Perspiration- Test is done similar to Colorfastness to water; the only difference is that a solution is prepared which simulate perspiration and the fabric is dipped in it, rest of the procedure is the same. Two types of solutions are prepared , one simulating alkaline perspiration with a pH of 8.0 and the other simulating acidic perspiration with a pH of 5.5. To prepare this solution Sodium Chloride and Lactic Acid are the main ingredients. The test conditions of 37+- 2 deg Celcius for four hours under a pressure of 5 kg. – Picture Source and Procedure. 

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Some Selected Notes on Textiles- Part 2

- Acid dyes are used for silks. There are three categories of acid dyes- Leveling or strong acid dyes, Milling or weak acid dyes and super milling or fast acid or neutral dyes. The colorfastness of fabric is decided by which of these dyes are used.

- Colorfastness to wet scrubbing is only for pigment printing. Pigment has no affinity to fiber yet it can be applied to all the fibers.  Here a brush is used to see the shade change. 

- Colorfastness to ozone is used only for Denim, which tends to turn yellow either due to atmospheric fumes or ozone. 

- REACH- Registration Evaluation Authorisation of Chemicals is a European document which enlists 800 chemicals which are carcinogenic. Out of which 56 chemicals are SVHC- substances of very high concern. Out of these 56, only 25 are related to textiles. 

- Presence of Alkyl Phenol Ethoxylate is a compound present in cheap detergents. 

- Colorfastness is the property of a color to retain its color under different conditions of use. 

- Colorfastness to washing is checked for many different fibers using a multifiber fabric. It is important to know the colorfastness against different fibers as we don’t know which all fibers will go together in a washing load. Please see Picture Source and Procedure here.

Washing Fastness Tester

- ISO grey scales are used. There are two types of shade cards- color staining and color change ( shade change).  Grey scales are used as opposed to colored scale because only intensity of color change is seen vis-a –vis intensity of grey scale. 

- Internationally a ½ point deviation is acceptable. Normally the evaluation should be done by minimum two people. This is done with D-65 light source for evaluation. 

- This scale is used  for all tests except light fastness ( For light fastness we use 8 scale- Blue wool scales are used)

- Cross staining is transfer of color from a darker to lighter component within the fabric. 

- A case is sited where there was a red dress with white piping. The red dress had a colorfastness of 4-5. But still it was enough to make the white piping pink which was not acceptable. For this case the minimum acceptable fastness was 5. 

- When measuring colorfastness to washing, the test replicates 5 typical home launderings. 

- The Load contains multi fiber test fabric, standard reference detergent, steel balls, washing devices and grade 3 water ( grade 1 is the purest). Addition of steel balls accelates the process. In testing silks steel balls are not used. 

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